"EFFECT OF LAYER THICKNESS, INNER STRUCTURE, AND IMPLANT ANGULATION ON " by Omar Elsergany
 

Document Type

Article

Publication Date

Spring 4-2024

Abstract

Objective: This study evaluated the effect of layer thickness, model inner structure, and im- plant angulation on the accuracy of 3D printed models with repositional analogs.

Materials and methods: 126 models designed to receive all-on-4 implant retained fixed den- tal prosthesis were 3D printed. Models were divided into 2 groups (n=63) according to posterior implant angulation (Group 1; 30 ̊ and group 2;45 ̊). The models were then divided into three sub- groups (n=21) according to the printing layer thickness (Group a; 50 μm, group b; 100 μm, and group c; 150 μm). Each subgroup was later subdivided into 3 divisions (n=7) according to the model inner structure (Group I; solid, group II; hollow, and group III; honeycomb). Trueness was analyzed using Geomagic controlX analysis software by comparing the model scans to the refer- ence model STL file.

Results: Both inner structure and layer thickness had a significant effect on the final accu- racy (p<0.001). Distal implant angulation had no effect on the final accuracy of the printed model (p=0.968). Regarding layer thickness, tukeys post-hoc test revealed that both 100 μm (24.9 ± 2.4) and 150 μm (24.5 ± 1.1) layer thickness showed higher accuracy than the 50 μm (27.9 ± 2.4) layer thickness. As for model form, tukeys post hoc test revealed that the solid (24.9 ± 1.4) and honey- comb (25 ± 1.5) models were more accurate than the hollow models (27.5±3.3).

Conclusion: Implant angulation had no effect on the final accuracy of the model. Both 50 μm print layer thickness and hollow model inner structure showed the least accuracy.

Clinical relevance: Printing layer thickness of 100 to 150 μm with a solid or honeycomb model inner form will provide the best 3D positional accuracy for implant analogs

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