Design and Implementation of Smart Automation for Sustainable Plastic Recycling with IoT Integration

Authors

Mostafa Abdelaziz, The British University in EgyptFollow
Mahmoud Khedr, The British University in EgyptFollow
Amr Bakkar, The British University in EgyptFollow
Yossef Zidan, The British University in EgyptFollow
Abdelrahman Youssef, The British University in EgyptFollow
Mahmoud Magdy, The British University in EgyptFollow

Document Type

Conference Proceeding

Publication Date

2025

Abstract

Plastic pollution poses a critical environmental challenge, infiltrating ecosystems and impacting human health. One innovative solution involves repurposing recycled plastics into interlocking blocks as a sustainable alternative to concrete in construction. However, manual production methods hinder scalability, efficiency, and product consistency while generating material waste. This research addresses these limitations by automating the production process using PLC and IoT technologies. The findings demonstrate that automation significantly enhances production rates, ensures consistent quality, and minimizes waste, thereby improving operational efficiency and environmental sustainability. IoT is integrated to enhance the system's capabilities by providing real-time connectivity and data exchange. The IoT dashboard, developed using HTML5, CSS3, JavaScript, PHP, and MySQL, enables the monitoring of sensor readings and production metrics, further optimizing the process. Additionally, the scalable and adaptable design supports broader implementation, promoting sustainable practices and advancing the circular economy.

Recommended Citation

Mahmoud Khedr, Amr Bakkar, Youssef Zidan, Abdelrahman Youssef, Mahmoud Magdy, & Mostafa Abdelaziz. “Design and Implementation of Smart Automation for Sustainable Plastic Recycling with IoT Integration” 2024 6th 2024 International Conference on Computer and Applications (ICCA 2024), IEEE, 2025.